As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. 優春新 presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.

What is the structure of a double-glass photovoltaic panel?

double glass solar panel
double glass pv panel

Single-glass photovoltaic panel primarily consists of glass, EVAフィルム, シリコンウェーハ, アルミフレーム, バックシートと. 対照的に, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. しかし, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, エヴァ, silicon wafer cells, エヴァ, そしてガラス. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.

What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?

The recyclable resources in double-glass modules primarily consist of four major categories: ガラス, シリコン, 金属, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.

Glass granulate from solar panel recycling
シリコン
銀
Polymer Materials
Junction Boxes

ガラス

The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.

Silicon Wafers

約 5% に 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.

Metal Resources

This includes silver paste, copper wires, アルミフレーム, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.

Polymer Materials

It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.

Junction Boxes and Cables

They contain plastics, 銅, tin, and other materials, and you can recover them through mechanical sorting and remelting.

What is the recycling process for double-glass photovoltaic panels recycling solutions?

For the characteristics of double-glass photovoltaic modules, the specific process flow for the ソーラーパネル熱分解プロジェクトソリューション is as follows.

Double-glass PV Recycling Solution

Remove the aluminum alloy frame, junction box, and leads from the exterior of the component to facilitate subsequent separation of the internal structure.

The process actively separates the front and rear glass layers from the internal cell layer. Because double-glass modules have a compact structure, traditional mechanical stripping methods cannot effectively achieve this separation, so it employs physical or chemical methods instead.

The process crushes the separated glass, 太陽電池, residual adhesive film, and other composite structures into particles of suitable size for subsequent pyrolysis and physical separation.

  • In a high‑temperature inert environment, the EVA film undergoes thermal decomposition to achieve full separation of the silicon wafers, ガラス, and metal electrodes.

It separates various solid materials resulting from pyrolysis, and realizes the purification and reuse of different materials.

What are the primary machines for double-glass photovoltaic panels recycling solution?

The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the 太陽光パネルリサイクル機械費用.

Frame Removal

フレーム除去機

The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. フレームとモジュールを効率的に分離する装置です。, 太陽光発電パネルの材料のリサイクルが可能になります.

ガラス色彩選別機

ガラス色彩選別機

粉砕を受けた後, 熱分解, そして予備仕分け, the resulting glass fragments may still contain minute impurities such as solar cell fragments, シリコンパウダー, and EVA residues. ガラス色選別機はガラスと銅ストリップを効率的に分離します, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.

Glass Separation

ガラス除去機

この装置は、高度な機械的分離技術を採用し、太陽光発電パネルからガラスを迅速かつ安全に分離します。, creating separated fractions for testing and a defined downstream route.

solar panel pyrolysis furnace

熱分解トンネルキルン

炭化処理後, 廃棄された太陽光パネルからはガラス片などの貴重な材料が得られます, 結晶シリコンウェーハ, および銅張積層板.

縦型エアセパレーター

縦型エアセパレーター

太陽光パネルリサイクルライン内, 垂直エアセパレーターはガラスシートを分離できます, 銅条, および結晶シリコンウェーハ.

私たちについて

YUSHUNXIN not only provides 太陽光パネルのリサイクル管理 but is also committed to building a comprehensive green resource regeneration and recycling system. 接続されたプロジェクト経路はリチウム電池のリサイクルもカバーします, アルミスクラップの塗装, プラスチックとタイヤの熱分解, 汚泥処理, バイオマス炭化. 最終的な機器の選択は文書化された原料に依存します, 敷地状況, 公共事業, 目標出力, および配達境界. If you would like to learn more about the single-glass photovoltaic panel disposal project, お気軽にお問い合わせください.

YSX factory
カタログに基づいたエンジニアリングベース

Tunnel or batch thermal

Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.

01

入荷素材

Glass-glass laminate structure, encapsulant, cell technology, 破損, 水分, dirt and mixed-module share.

02

期待される出力

Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.

03

プロジェクトインターフェース

Thermal safety, secondary treatment, 冷却, gas cleaning, material separation, residue management and local permitting.

モデルとスコープのレジスタ

選択したプロセス境界に一致する行のみを使用します.

カタログ参照容量力物理的エンベロープ含まれる境界
YSX-TK500Tunnel thermal500 kg/h116.65 kW65 × 13 × 7.5 メートルContinuous tunnel thermal line
YSX-TK1000Tunnel thermal1,000 kg/h126.65 kW72 × 13 × 7.5 メートルContinuous tunnel thermal line
YSX-TK2000Tunnel thermal2,000 kg/h136.65 kW80 × 13 × 7.5 メートルContinuous tunnel thermal line
YSX-PF5Batch thermal5 トン/日140.45 kW46 × 33 × 7.5 メートルMixed-module batch thermal line
YSX-PF16Batch thermal16 トン/日142.45 kW40 × 26 × 7.5 メートルMixed-module batch thermal line
YSX-8000Earlier integrated thermal8 トン/日Configuration controlled50 × 30 × 8 メートルEarlier thermal project reference; reactor Φ2200 × 6000 × 20 mm
YSX-16000Earlier integrated thermal16 トン/日Configuration controlled60 × 30 × 8 メートルEarlier thermal project reference; reactor Φ2800 × 6600 × 18 mm

設定ルール: カタログ容量は計画の参考値です. 安定したスループット, 設置/動作電力, フットプリント, 回復, 純度, 排出量と公共需要には承認された機器リストが必要です, 代表的な資料と書面による受入条件.

設定やお見積りの前に必要な情報

  1. 代表的な資料写真, 仕様と入手可能なサンプル.
  2. 必要なキャパシティにシフトごとの時間数を加えたもの, 1日のシフトと稼働日.
  3. 目標出力, サンプリング方法と下流の受信機の要件.
  4. 拠点の国, 利用可能な電力, 燃料, 水, 圧縮空気と建物の制限.
  5. 地域環境, 火, 保管および労働安全要件.
  6. 要求された配送境界: 装置, レイアウト, インストール, 試運転とトレーニング.