As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. YUSHUNXIN presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.
What is the structure of a double-glass photovoltaic panel?
Single-glass photovoltaic panel primarily consists of glass, EVA film, silicijeve rezine, aluminijasti okvirji, in hrbtne liste. In contrast, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Vendar, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.
What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?
The recyclable resources in double-glass modules primarily consist of four major categories: steklo, silicij, kovine, and organic polymers. Med temi, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.
Steklo
The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.
Silicon Wafers
Računovodstvo približno 5% do 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.
Metal Resources
This includes silver paste, bakrene žice, aluminijasti okvirji, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.
Polimerni materiali
It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.
Junction Boxes and Cables
They contain plastics, baker, tin, and other materials, and you can recover them through mechanical sorting and remelting.
What is the recycling process for double-glass photovoltaic panels recycling solutions?
For the characteristics of double-glass photovoltaic modules, the specific process flow for the projektna rešitev za pirolizo solarnih panelov is as follows.
What are the primary machines for double-glass photovoltaic panels recycling solution?
The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. Proizvodno linijo lahko prilagodimo tudi zahtevam kupca. Below are the main equipment in the double-glass solar recycling process. Lahko tudi kliknete, če želite izvedeti več o stroški stroja za recikliranje solarnih panelov.
Stroj za odstranjevanje okvirja
Stroj za odstranjevanje okvirja fotovoltaičnih panelov je posebej zasnovan za recikliranje in ponovno uporabo odpadnih fotovoltaičnih panelov. Ta oprema učinkovito loči okvirje od modulov, ki omogoča recikliranje materialov fotovoltaičnih panelov.
Glass Color Sorter
After undergoing crushing, piroliza, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silicij v prahu, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.
Stroj za odstranjevanje stekla
Ta oprema uporablja napredno tehnologijo mehanskega ločevanja za hitro in varno ločevanje stekla od fotovoltaičnih plošč, creating separated fractions for testing and a defined downstream route.
Pyrolysis Tunnel Kiln
After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.
Vertical Air Separator
In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.
About Us
YUSHUNXIN not only provides upravljanje recikliranja solarnih panelov but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, site conditions, pripomočki, target outputs, and delivery boundary. Če želite izvedeti več o single-glass photovoltaic panel disposal project, vas prosimo, da nas kontaktirate.
Tunnel or batch thermal
Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.
Vhodni material
Glass-glass laminate structure, encapsulant, cell technology, breakage, vlage, dirt and mixed-module share.
Pričakovani rezultati
Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.
Projektni vmesniki
Thermal safety, secondary treatment, cooling, gas cleaning, material separation, residue management and local permitting.
Uporabite samo tisto vrstico, ki ustreza izbrani meji procesa.
| Referenca kataloga | Zmogljivost | Moč | Fizična ovojnica | Vključena meja |
|---|---|---|---|---|
| YSX-TK500Tunnel thermal | 500 kg/h | 116.65 kW | 65 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK1000Tunnel thermal | 1,000 kg/h | 126.65 kW | 72 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK2000Tunnel thermal | 2,000 kg/h | 136.65 kW | 80 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-PF5Batch thermal | 5 t/dan | 140.45 kW | 46 × 33 × 7.5 m | Mixed-module batch thermal line |
| YSX-PF16Batch thermal | 16 t/dan | 142.45 kW | 40 × 26 × 7.5 m | Mixed-module batch thermal line |
| YSX-8000Earlier integrated thermal | 8 t/dan | Configuration controlled | 50 × 30 × 8 m | Earlier thermal project reference; reactor Φ2200 × 6000 × 20 mm |
| YSX-16000Earlier integrated thermal | 16 t/dan | Configuration controlled | 60 × 30 × 8 m | Earlier thermal project reference; reactor Φ2800 × 6600 × 18 mm |
Konfiguracijsko pravilo: kataloška zmogljivost je referenca za načrtovanje. Stabilen pretok, instalirana/obratovalna moč, odtis, okrevanje, čistost, emisije in komunalno povpraševanje zahtevajo odobren seznam opreme, reprezentativno gradivo in pisni sprejemni pogoji.
Potrebne informacije pred konfiguracijo in ponudbo
- Reprezentativne materialne fotografije, specifikacije in razpoložljiv vzorec.
- Zahtevana zmogljivost plus ure na izmeno, izmene na dan in delovne dni.
- Ciljni rezultati, metoda vzorčenja in zahteve za spodnji sprejemnik.
- Država spletnega mesta, razpoložljiva moč, goriva, vodo, stisnjen zrak in gradbene omejitve.
- Lokalno okolje, ogenj, zahteve glede shranjevanja in varnosti pri delu.
- Zahtevana meja dostave: opremo, postavitev, namestitev, zagon in usposabljanje.
