As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. YUSHUNXIN presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.
What is the structure of a double-glass photovoltaic panel?
Single-glass photovoltaic panel primarily consists of glass, EVA film, silisiumskiver, aluminiumsrammer, og baksideark. I kontrast, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Imidlertid, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.
What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?
The recyclable resources in double-glass modules primarily consist of four major categories: glass, silisium, metaller, and organic polymers. Blant disse, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.
Glass
The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.
Silicon Wafers
Regnskap for ca 5% til 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.
Metal Resources
This includes silver paste, copper wires, aluminiumsrammer, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.
Polymer Materials
It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.
Junction Boxes and Cables
They contain plastics, kopper, tin, and other materials, and you can recover them through mechanical sorting and remelting.
What is the recycling process for double-glass photovoltaic panels recycling solutions?
For the characteristics of double-glass photovoltaic modules, the specific process flow for the solcellepanel pyrolyse prosjektløsning is as follows.
What are the primary machines for double-glass photovoltaic panels recycling solution?
The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/t. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the kostnad for resirkuleringsmaskin for solcellepaneler.
Maskin for fjerning av ramme
The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. Dette utstyret skiller effektivt rammene fra modulene, som muliggjør resirkulering av solcellepanelmaterialer.
Glassfargesorterer
Etter å ha gjennomgått knusing, pyrolyse, og foreløpig sortering, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silisium pulver, and EVA residues. Glassfargesorteringen skiller glass fra kobberstrimler effektivt, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.
Maskin for fjerning av glass
Dette utstyret bruker avansert mekanisk separasjonsteknologi for raskt og sikkert å skille glass fra solcellepaneler, creating separated fractions for testing and a defined downstream route.
Pyrolysetunnelovn
Etter karboniseringsbehandling, avfallssolpaneler gir verdifulle materialer som glassfragmenter, krystallinske silisiumskiver, og kobberkledd laminat.
Vertikal luftseparator
I resirkuleringslinjer for solcellepaneler, den vertikale luftutskilleren kan skille glassplater, kobberstrimler, og krystallinske silisiumskiver.
About Us
YUSHUNXIN not only provides resirkulering av solcellepaneler but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, site conditions, verktøy, target outputs, and delivery boundary. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.
Tunnel or batch thermal
Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.
Innkommende materiale
Glass-glass laminate structure, encapsulant, cell technology, breakage, fuktighet, dirt and mixed-module share.
Forventede utganger
Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.
Prosjektgrensesnitt
Thermal safety, secondary treatment, cooling, gas cleaning, material separation, residue management and local permitting.
Bruk kun raden som samsvarer med den valgte prosessgrensen.
| Katalogreferanse | Kapasitet | Makt | Fysisk konvolutt | Inkludert grense |
|---|---|---|---|---|
| YSX-TK500Tunnel thermal | 500 kg/t | 116.65 kW | 65 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK1000Tunnel thermal | 1,000 kg/t | 126.65 kW | 72 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK2000Tunnel thermal | 2,000 kg/t | 136.65 kW | 80 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-PF5Batch thermal | 5 t/dag | 140.45 kW | 46 × 33 × 7.5 m | Mixed-module batch thermal line |
| YSX-PF16Batch thermal | 16 t/dag | 142.45 kW | 40 × 26 × 7.5 m | Mixed-module batch thermal line |
| YSX-8000Earlier integrated thermal | 8 t/dag | Configuration controlled | 50 × 30 × 8 m | Earlier thermal project reference; reactor Φ2200 × 6000 × 20 mm |
| YSX-16000Earlier integrated thermal | 16 t/dag | Configuration controlled | 60 × 30 × 8 m | Earlier thermal project reference; reactor Φ2800 × 6600 × 18 mm |
Konfigurasjonsregel: katalogkapasitet er en planleggingsreferanse. Stabil gjennomstrømning, installert/driftskraft, fotspor, bedring, renhet, utslipp og bruksbehov krever godkjent utstyrsliste, representativt materiale og skriftlige akseptbetingelser.
Informasjon nødvendig før konfigurasjon og tilbud
- Representative materialbilder, spesifikasjoner og tilgjengelig prøve.
- Nødvendig kapasitet pluss timer per skift, skift per dag og driftsdager.
- Mål utganger, prøvetakingsmetode og nedstrøms mottakerkrav.
- Nettstedets land, tilgjengelig kraft, brensel, vann, trykkluft og bygningsgrenser.
- Lokalt miljø, ild, krav til oppbevaring og yrkessikkerhet.
- Forespurt leveringsgrense: utstyr, layout, installasjon, igangkjøring og opplæring.
