As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. YUSHUNXIN presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.

What is the structure of a double-glass photovoltaic panel?

double glass solar panel
double glass pv panel

Single-glass photovoltaic panel primarily consists of glass, EVA film, wafferi silicon, fframiau alwminiwm, ac ôl-ddalennau. Mewn cyferbyniad, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Fodd bynnag, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.

What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?

The recyclable resources in double-glass modules primarily consist of four major categories: gwydr, silicon, metelau, and organic polymers. Ymhlith y rhain, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.

Glass granulate from solar panel recycling
silicon
arian
Deunyddiau Polymer
Junction Boxes

Gwydr

The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.

Silicon Wafers

Yn cyfrif am tua 5% i 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.

Metal Resources

This includes silver paste, gwifrau copr, fframiau alwminiwm, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.

Deunyddiau Polymer

It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.

Junction Boxes and Cables

They contain plastics, copr, tin, and other materials, and you can recover them through mechanical sorting and remelting.

What is the recycling process for double-glass photovoltaic panels recycling solutions?

For the characteristics of double-glass photovoltaic modules, the specific process flow for the datrysiad prosiect pyrolysis paneli solar is as follows.

Double-glass PV Recycling Solution

Remove the aluminum alloy frame, junction box, and leads from the exterior of the component to facilitate subsequent separation of the internal structure.

The process actively separates the front and rear glass layers from the internal cell layer. Because double-glass modules have a compact structure, traditional mechanical stripping methods cannot effectively achieve this separation, so it employs physical or chemical methods instead.

The process crushes the separated glass, celloedd solar, residual adhesive film, and other composite structures into particles of suitable size for subsequent pyrolysis and physical separation.

  • In a high‑temperature inert environment, the EVA film undergoes thermal decomposition to achieve full separation of the silicon wafers, gwydr, and metal electrodes.

It separates various solid materials resulting from pyrolysis, and realizes the purification and reuse of different materials.

What are the primary machines for double-glass photovoltaic panels recycling solution?

The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/awr. Gallwn hefyd addasu'r llinell gynhyrchu yn unol â gofynion cwsmeriaid. Below are the main equipment in the double-glass solar recycling process. Gallwch hefyd glicio i ddysgu mwy am y cost peiriant ailgylchu paneli solar.

Frame Removal

Peiriant Tynnu Ffrâm

Mae'r peiriant tynnu ffrâm panel ffotofoltäig wedi'i gynllunio'n benodol ar gyfer ailgylchu ac ailddefnyddio paneli ffotofoltäig gwastraff. Mae'r offer hwn yn gwahanu'r fframiau oddi wrth y modiwlau yn effeithlon, sy'n galluogi ailgylchu deunyddiau panel ffotofoltäig.

Glass Color Sorter

Glass Color Sorter

After undergoing crushing, pyrolysis, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, powdr silicon, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.

Glass Separation

Peiriant Tynnu Gwydr

Mae'r offer hwn yn defnyddio technoleg gwahanu mecanyddol uwch i wahanu gwydr yn gyflym ac yn ddiogel oddi wrth baneli ffotofoltäig, creating separated fractions for testing and a defined downstream route.

solar panel pyrolysis furnace

Pyrolysis Tunnel Kiln

After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.

Gwahanydd Awyr fertigol

Gwahanydd Awyr fertigol

In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.

About Us

YUSHUNXIN not only provides rheoli ailgylchu paneli solar but is also committed to building a comprehensive green resource regeneration and recycling system. Mae llwybrau prosiect cysylltiedig hefyd yn cwmpasu ailgylchu batris lithiwm, addurno sgrap alwminiwm, pyrolysis plastig a theiars, triniaeth llaid, a charboneiddio biomas. Mae dewis offer terfynol yn dibynnu ar y porthiant dogfenedig, amodau'r safle, cyfleustodau, allbynnau targed, a ffin cyflenwi. Os hoffech chi ddysgu mwy am y single-glass photovoltaic panel disposal project, mae croeso i chi gysylltu â ni.

YSX factory
SAIL PEIRIANNEG WEDI'I ALINIO CATALOGUE

Tunnel or batch thermal

Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.

01

Deunydd sy'n dod i mewn

Glass-glass laminate structure, encapsulant, cell technology, breakage, lleithder, dirt and mixed-module share.

02

Allbynnau disgwyliedig

Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.

03

Rhyngwynebau prosiect

Thermal safety, secondary treatment, cooling, gas cleaning, material separation, residue management and local permitting.

MODEL A CHWMPAS GOFRESTR

Defnyddiwch y rhes sy'n cyfateb i ffin y broses a ddewiswyd yn unig.

Cyfeirnod catalogGalluGrymAmlen gorfforolFfin wedi'i chynnwys
YSX-TK500Twnnel thermol500 kg/awr116.65 kW65 × 13 × 7.5 mLlinell thermol twnnel parhaus
YSX-TK1000Twnnel thermol1,000 kg/awr126.65 kW72 × 13 × 7.5 mLlinell thermol twnnel parhaus
YSX-TK2000Twnnel thermol2,000 kg/awr136.65 kW80 × 13 × 7.5 mLlinell thermol twnnel parhaus
YSX-PF5Swp thermol5 t/diwrnod140.45 kW46 × 33 × 7.5 mLlinell thermol swp modiwl-cymysg
YSX-PF16Swp thermol16 t/diwrnod142.45 kW40 × 26 × 7.5 mLlinell thermol swp modiwl-cymysg
YSX-8000thermol integredig cynharach8 t/diwrnodCyfluniad wedi'i reoli50 × 30 × 8 mCyfeirnod prosiect thermol cynharach; adweithydd Φ2200 × 6000 × 20 mm
YSX-16000thermol integredig cynharach16 t/diwrnodCyfluniad wedi'i reoli60 × 30 × 8 mCyfeirnod prosiect thermol cynharach; adweithydd Φ2800 × 6600 × 18 mm

Rheol cyfluniad: mae capasiti catalog yn gyfeirnod cynllunio. Trwybwn sefydlog, pŵer gosod / gweithredu, ôl troed, adferiad, purdeb, mae angen y rhestr offer cymeradwy ar allyriadau a galw am gyfleustodau, deunydd cynrychioliadol ac amodau derbyn ysgrifenedig.

Gwybodaeth sydd ei hangen cyn ffurfweddu a dyfynbris

  1. Lluniau deunydd cynrychioliadol, manylebau a sampl sydd ar gael.
  2. Capasiti gofynnol ynghyd ag oriau fesul sifft, shifftiau y dydd a diwrnodau gweithredu.
  3. Allbynnau targed, dull samplu a gofynion derbynnydd i lawr yr afon.
  4. Gwlad y safle, pŵer sydd ar gael, tanwydd, dwr, aer cywasgedig a therfynau adeiladu.
  5. Amgylchedd lleol, tân, gofynion storio a diogelwch galwedigaethol.
  6. Ffin dosbarthu y gofynnwyd amdani: offer, gosodiad, gosod, comisiynu a hyfforddi.