As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. ЮШУНЬСІНЬ presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.
What is the structure of a double-glass photovoltaic panel?
Single-glass photovoltaic panel primarily consists of glass, EVA film, кремнієві пластини, алюмінієві рами, і тильні аркуші. На противагу, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Проте, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, і скло. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.
What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?
The recyclable resources in double-glass modules primarily consist of four major categories: скло, кремній, металів, and organic polymers. Серед таких, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.
Glass
The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.
Silicon Wafers
Accounting for approximately 5% до 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.
Metal Resources
This includes silver paste, copper wires, алюмінієві рами, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.
Polymer Materials
It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.
Junction Boxes and Cables
They contain plastics, мідь, tin, and other materials, and you can recover them through mechanical sorting and remelting.
What is the recycling process for double-glass photovoltaic panels recycling solutions?
For the characteristics of double-glass photovoltaic modules, the specific process flow for the solar panel pyrolysis project solution is as follows.
What are the primary machines for double-glass photovoltaic panels recycling solution?
The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 кг/год. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the Вартість машини для переробки сонячних панелей.
Машина для зняття рам
Машина для видалення рами фотоелектричних панелей спеціально розроблена для переробки та повторного використання відходів фотоелектричних панелей. Це обладнання ефективно відокремлює каркаси від модулів, що дозволяє переробляти матеріали фотоелектричних панелей.
Сортувальник кольорів скла
Після проходження дроблення, піроліз, і попереднє сортування, отримані фрагменти скла все ще можуть містити дрібні домішки, такі як фрагменти сонячних елементів, кремнієвий порошок, та залишки EVA. Сортувальник скла ефективно відокремлює скло від мідних смуг, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.
Машина для зняття скла
Це обладнання використовує вдосконалену технологію механічного відділення для швидкого та безпечного відділення скла від фотоелектричних панелей, creating separated fractions for testing and a defined downstream route.
Піролізна тунельна піч
Після карбонізації, відходи сонячних панелей дають цінні матеріали, такі як уламки скла, кристалічні кремнієві пластини, та обміднений ламінат.
Вертикальний повітряний сепаратор
На лініях переробки сонячних панелей, вертикальний повітряний сепаратор може відокремлювати листи скла, мідні смуги, і кристалічні кремнієві пластини.
About Us
YUSHUNXIN not only provides управління переробкою сонячних панелей but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, умови сайту, комунальні послуги, target outputs, and delivery boundary. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.
Tunnel or batch thermal
Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.
Incoming material
Glass-glass laminate structure, encapsulant, cell technology, breakage, вологи, dirt and mixed-module share.
Expected outputs
Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.
Project interfaces
Thermal safety, secondary treatment, охолодження, gas cleaning, material separation, residue management and local permitting.
Use only the row matching the selected process boundary.
| Catalogue reference | Ємність | потужність | Physical envelope | Included boundary |
|---|---|---|---|---|
| YSX-TK500Tunnel thermal | 500 кг/год | 116.65 кВт | 65 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK1000Tunnel thermal | 1,000 кг/год | 126.65 кВт | 72 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK2000Tunnel thermal | 2,000 кг/год | 136.65 кВт | 80 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-PF5Batch thermal | 5 т/добу | 140.45 кВт | 46 × 33 × 7.5 m | Mixed-module batch thermal line |
| YSX-PF16Batch thermal | 16 т/добу | 142.45 кВт | 40 × 26 × 7.5 m | Mixed-module batch thermal line |
| YSX-8000Earlier integrated thermal | 8 т/добу | Configuration controlled | 50 × 30 × 8 m | Earlier thermal project reference; reactor Φ2200 × 6000 × 20 mm |
| YSX-16000Earlier integrated thermal | 16 т/добу | Configuration controlled | 60 × 30 × 8 m | Earlier thermal project reference; reactor Φ2800 × 6600 × 18 mm |
Configuration rule: catalogue capacity is a planning reference. Stable throughput, installed/operating power, footprint, recovery, чистота, emissions and utility demand require the approved equipment list, representative material and written acceptance conditions.
Information required before configuration and quotation
- Representative material photos, specifications and available sample.
- Required capacity plus hours per shift, shifts per day and operating days.
- Цільові результати, sampling method and downstream receiver requirements.
- Site country, available power, fuel, води, compressed air and building limits.
- Local environmental, fire, storage and occupational-safety requirements.
- Requested delivery boundary: обладнання, макет, установка, commissioning and training.
