Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Nokho, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the waste tire pyrolysis system is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Ukwelashwa kwangaphambili
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, carbon black 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, exhaust gas purification unit, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 ku $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Ngaphezu kwalokho, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, manufacturing, and operation complies with international standards. Most importantly, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Landela indaba, umhwamuko, uketshezi, igesi kanye nezindlela eziqinile
I-reactor iyingxenye eyodwa yomugqa. Ukusebenza kwezohwebo kuncike ekutheni ukusakaza ngakunye kulungiselelwa kanjani, dlulisiwe, ilawulwa futhi ikhishwe.
- 01Ukulingiswa kokubalulekile
- 02Ukulungiswa kokuphakelayo nokudluliswa okuvalekile
- 03Ukuguqulwa kwe-thermal okulawulwayo
- 04Ukuhlukaniswa komhwamuko kanye nokujiya ngesiteji
- 05Ukuphepha kwegesi okungacondensable kanye nokusetshenziswa kabusha
- 06Ukupholisa okuqinile, ukukhishwa kanye nokuphathwa komkhiqizo
Imibuzo yokumisa eshintsha isiphakamiso
Amaphuzu alandelayo kufanele axazululwe ngaphambi kokukhetha umthamo noma ukulungiselela ikhotheshini yokuthengisa.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Ukukhipha okuqinile, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Yenza izinsiza kanye nezitolo zomkhiqizo zibonakale ngaphambi kokutshala imali
Ukubuyekezwa okusebenzisekayo kokungenzeka kuxhumanisa ibhalansi enkulu, ibhalansi yamandla, uhlelo lokusebenza kanye nomzila womkhiqizo wendawo.
Uhlelo lokusebenza
Chaza amahora ahleliwe ngosuku, amafasitela avaliwe, isu lokuhlanza, imodeli yabasebenzi kanye namandla okugcina okuphakelayo.
Ukuhlanganiswa kwamandla
Linganisa ukusetshenziswa kabusha kwegesi okungacondensable, uphethiloli wokuqalisa, imithwalo kagesi, ukupholisa isidingo kanye nokuzikhethela kokusetshenziswa kwamandla omfula njengebhalansi eyodwa.
Ikhwalithi yokulawula
Setha amasampula ezinto ezingenayo, condensate izingxenyana, okuqinile okutholakele, amanzi angcolile kanye negesi ephumayo.
Umngcele wezohwebo
Imiphumela yebhajethi ihlala inemibandela kuze kufike isitoko, indawo, umzila womkhiqizo kanye nezidingo zokuthotshelwa kwendawo ziyaqinisekiswa.
Bona umngcele wezisetshenziswa ezixhunyiwe.
Izithombe eziyisithenjwa zisekela ingxoxo yesakhiwo sangaphambi kwesikhathi. Imishini yokugcina, ukuhlelwa kanye nokuxhumana kuqinisekiswa kusukela kumpahla yephrojekthi nesayithi.
Humusha amaqiniso ephrojekthi ohlwini lwemishini.
Le matrix yesithenjwa ibonisa ingqondo yesinqumo. Amanani okugcina, amamodeli nokuxhumana kuyingxenye yesiphakamiso sephrojekthi esigunyaziwe.
| Ibhulokhi yesistimu | Ububanzi obujwayelekile | Isisekelo sokucushwa |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, i-reactor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, ukufingqa okuhleliwe, gas safety and storage | Water, sulfur, solids and intended liquid route |
| Recovered carbon | Sealed cooling, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| Izinhlelo zemvelo | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Thuthukisa iphrojekthi kuphela lapho ubufakazi obudingekayo butholakala.
Isango ngalinye liphendula imininingwane yekhasimende ibe okokuphumayo okuchaziwe kwezobuchwepheshe noma kwezohwebo ukuze kuthathwe isinqumo esilandelayo.
Feedstock evidence
Document tire format, steel, ukungcola, storage and available volume.
OkukhiphayoQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, igesi, carbon and steel.
OkukhiphayoOutput qualification registerSite and permits
Define utilities, fire controls, emissions, wastewater and residue boundary.
OkukhiphayoSite-readiness and compliance listIsibuyekezo sokucushwa
Translate verified facts into equipment, interfaces and exclusions.
OkukhiphayoTraceable technical proposal basisImibuzo okufanele ixazululwe ngaphambi kokucushwa.
Izimpendulo zichaza umngcele wobunjiniyela; azithathi indawo yokuhlolwa kwezinto ezimele noma ukubuyekezwa kokuthobelana kwendawo.
Yini enquma uhlu lwemishini ye-pyrolysis eqhubekayo?
Ifomu le-Feedstock, ukwakheka, umswakama, ukungcola, uhlelo lokusebenza oluhleliwe, umzila womkhiqizo otholiwe, Izinsiza zesayithi kanye nezidingo zemvume zinquma ukucushwa.
Can amathayi, amapulasitiki kanye nodaka olunamafutha zisebenzisa umugqa ofanayo ncamashi?
Cha. Bangase babelane ngezimiso zokuguqulwa kwe-thermal, kodwa ukulungiselela kwabo, ukudla, ukugqwala, ukujiya, ukuphatha okuqinile kanye nokulawulwa kwemvelo kuyahluka ngokwezinto ezibonakalayo.
Ingabe ukusebenza kukawoyela otholiwe kungaqinisekiswa kusukela encazelweni yezinto ezijwayelekile?
Cha. Ukuhlaziywa kommeleli kanye nendlela yesampula okuvunyelwene ngayo kuyadingeka ngaphambi kwenani loketshezi olutholiwe, izinga noma ukusetshenziswa komfula kungahlolwa.
Yini okufanele ifakwe ekuhlolweni kokwamukelwa?
Chaza isitoko, isikhathi sokugijima, ibhalansi mass, ukuzinza kokusebenza, imiphumela eyisampula, izinsiza, ukuhlangana kokuphepha kanye nokukhishwa okusebenzayo noma ukuhlolwa kwensalela.
Chaza impahla ngaphambi kokukhetha okokusebenza.
Yabelana ngencazelo yezinto ezimele, ivolumu etholakalayo, isimo sesayithi kanye nemiphumela eqondiwe. I-YUSHUNXIN izosebenzisa lawo maqiniso ukulungiselela umngcele wenqubo efanele kanye nengxoxo yokumisa.
