Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Imidlertid, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the pyrolysesystem for avfallsdekk is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Forbehandling
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, carbon black 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, exhaust gas purification unit, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 til $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Dessuten, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, produksjon, and operation complies with international standards. Most importantly, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Følg materialet, damp, flytende, gass og faste veier
Reaktoren er en del av linjen. Kommersiell drift avhenger av hvordan hver strøm er forberedt, overført, kontrollert og utladet.
- 01Materialkarakterisering
- 02Fôrklargjøring og forseglet overføring
- 03Kontrollert termisk konvertering
- 04Dampseparasjon og trinnvis kondensering
- 05Ikke-kondenserbar gasssikkerhet og gjenbruk
- 06Solid kjøling, utslipp og produkthåndtering
Konfigurasjonsspørsmål som endrer forslaget
Følgende punkter bør løses før du velger en kapasitet eller utarbeider et kommersielt tilbud.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Gjør verktøy og produktutsalg synlige før investering
En nyttig mulighetsgjennomgang kobler sammen massebalansen, energibalanse, driftsplan og lokal produktrute.
Driftsplan
Definer planlagte timer per dag, stenge vinduer, rensestrategi, arbeidsmodell og råstofflagringskapasitet.
Energiintegrasjon
Vurder gjenbruk av ikke-kondenserbar gass, oppstartsdrivstoff, elektriske belastninger, kjølebehov og valgfri nedstrøms energibruk som én balanse.
Kvalitetskontroll
Sett prøvetakingspunkter for innkommende materiale, kondensatfraksjoner, gjenvunnet faststoff, avløpsvann og avgass.
Kommersiell grense
Budsjettresultater forblir betingede inntil råstoffet, nettstedet, produktrute og lokale samsvarskrav er bekreftet.
Se grensen for tilkoblet utstyr.
Visuelle referanser støtter tidlig layoutdiskusjon. Endelig utstyr, arrangement og grensesnitt bekreftes fra prosjektmaterialet og nettstedet.
Oversett prosjektfakta til en utstyrsliste.
Denne referansematrisen viser beslutningslogikken. Endelige mengder, modeller og grensesnitt hører hjemme i det godkjente prosjektforslaget.
| Systemblokk | Typisk omfang | Konfigurasjonsgrunnlag |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, reactor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, staged condensation, gas safety and storage | Vann, svovel, solids and intended liquid route |
| Recovered carbon | Sealed cooling, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| Miljøsystemer | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Fremme prosjektet bare når nødvendig bevis er tilgjengelig.
Hver gate gjør kundeinformasjon til en definert teknisk eller kommersiell produksjon for neste beslutning.
Feedstock evidence
Document tire format, steel, forurensning, storage and available volume.
ProduksjonQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, gass, carbon and steel.
ProduksjonOutput qualification registerSite and permits
Define utilities, fire controls, emissions, wastewater and residue boundary.
ProduksjonSite-readiness and compliance listConfiguration review
Translate verified facts into equipment, interfaces and exclusions.
ProduksjonTraceable technical proposal basisSpørsmål å løse før konfigurasjon.
Svar definerer den tekniske grensen; de erstatter ikke representativ materialtesting eller lokal samsvarsgjennomgang.
Hva bestemmer listen over kontinuerlig pyrolyseutstyr?
Råstoffform, komposisjon, fuktighet, forurensning, planlagt driftsplan, rute for gjenvunnet produkt, nettstedsverktøy og tillatelseskrav bestemmer konfigurasjonen.
Kan dekk, plast og oljeholdig slam bruker nøyaktig samme linje?
Ingen. De kan dele prinsipper for termisk konvertering, men deres forberedelse, fôring, korrosjon, kondensasjon, solid håndtering og miljøkontroller er vesentlig forskjellige.
Kan gjenvunnet oljes ytelse garanteres fra en generell materialbeskrivelse?
Ingen. Representativ analyse og en avtalt prøvetakingsmetode kreves før gjenvunnet væskemengde, kvalitet eller nedstrøms bruk kan evalueres.
Hva bør inkluderes i akseptansetesting?
Definer råstoff, løps varighet, massebalanse, driftsstabilitet, samplede utganger, verktøy, sikkerhetsforriglinger og gjeldende utslippstester eller rester.
Definer materialet før du velger utstyr.
Del en representativ materialbeskrivelse, tilgjengelig volum, nettstedstatus og målutganger. YUSHUNXIN vil bruke disse faktaene til å forberede den relevante prosessgrensen og konfigurasjonsdiskusjonen.
