Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Však, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the systém pyrolýzy odpadních pneumatik is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Předběžná úprava
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, saze 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, exhaust gas purification unit, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 na $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Navíc, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, výrobní, and operation complies with international standards. Most importantly, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, uzavřené krmení, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Follow the material, vapor, kapalný, gas and solid paths
The reactor is one part of the line. Commercial operability depends on how each stream is prepared, transferred, controlled and discharged.
- 01Material characterization
- 02Feed preparation and sealed transfer
- 03Controlled thermal conversion
- 04Vapor separation and staged condensation
- 05Non-condensable gas safety and reuse
- 06Solid cooling, discharge and product handling
Configuration questions that change the proposal
The following points should be resolved before selecting a capacity or preparing a commercial quotation.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Make utilities and product outlets visible before investment
A useful feasibility review connects the mass balance, energetická bilance, operating schedule and local product route.
Operating schedule
Define planned hours per day, shutdown windows, cleaning strategy, labor model and feedstock storage capacity.
Energetická integrace
Evaluate non-condensable gas reuse, startup fuel, electrical loads, cooling demand and optional downstream energy use as one balance.
Quality control
Set sampling points for incoming material, condensate fractions, recovered solids, wastewater and exhaust gas.
Commercial boundary
Budgetary results remain conditional until the feedstock, místo, product route and local compliance requirements are confirmed.
Viz hranice připojeného zařízení.
Referenční vizuály podporují počáteční diskusi o rozvržení. Konečné vybavení, uspořádání a rozhraní jsou potvrzena z projektového materiálu a místa.
Přeložte fakta o projektu do seznamu vybavení.
Tato referenční matice ukazuje rozhodovací logiku. Konečná množství, modely a rozhraní patří do schváleného návrhu projektu.
| Systémový blok | Typický rozsah | Základ konfigurace |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, reaktor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, staged condensation, gas safety and storage | Water, síra, solids and intended liquid route |
| Recovered carbon | Utěsněné chlazení, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| Environmentální systémy | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Pokračovat v projektu pouze tehdy, když jsou k dispozici požadované důkazy.
Každá brána přemění informace o zákaznících na definovaný technický nebo komerční výstup pro další rozhodnutí.
Feedstock evidence
Document tire format, steel, kontaminace, storage and available volume.
VýstupQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, plyn, carbon and steel.
VýstupOutput qualification registerSite and permits
Define utilities, fire controls, emissions, wastewater and residue boundary.
VýstupSite-readiness and compliance listConfiguration review
Translate verified facts into equipment, interfaces and exclusions.
VýstupTraceable technical proposal basisOtázky k vyřešení před konfigurací.
Odpovědi definují inženýrskou hranici; nenahrazují reprezentativní testování materiálů nebo místní kontrolu souladu.
What determines the continuous pyrolysis equipment list?
Feedstock form, složení, vlhkost, kontaminace, planned operating schedule, recovered-product route, site utilities and permit requirements determine the configuration.
Can tires, plastics and oily sludge use exactly the same line?
Žádný. They may share thermal-conversion principles, but their preparation, feeding, corrosion, kondenzace, solid handling and environmental controls differ materially.
Can recovered oil performance be guaranteed from a general material description?
Žádný. Representative analysis and an agreed sampling method are required before recovered-liquid quantity, quality or downstream use can be evaluated.
What should be included in acceptance testing?
Define feedstock, run duration, mass balance, provozní stabilita, sampled outputs, veřejné služby, safety interlocks and the applicable emissions or residue tests.
Před výběrem zařízení definujte materiál.
Podělte se o reprezentativní popis materiálu, dostupný objem, stav webu a cílové výstupy. YUSHUNXIN použije tato fakta k přípravě relevantních hranic procesu a diskuse o konfiguraci.
