Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Chen ba'ale, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the t.u.m u pirólisis u neumáticos u residuos is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Pre-tratamiento
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, negro ti' carbono 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, exhaust gas purification unit, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 ti' $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Beyxan, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, fabricación, and operation complies with international standards. Most importantly, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Bin tu paach le xooko', vapor, ja', gas yéetel bejo'ob sólidos
Le reactor jach jump'éel nu'ukulil le internet ichil. Le operabilidad comercial yaantal yo'osal u bix u prepara Amal sáasilo', transferido, controlado yéetel descargado.
- 01Caracterización le xooko'obo'
- 02U preparación le alimentación yéetel transferencia sellada
- 03U sutk'esiko'ob térmica controlada
- 04Separación u vapor yéetel condensación escalonada
- 05Gas ma' condensable ti' seguridad yéetel reutilización
- 06Síistal sólido, descarga yéetel manipulación producto
K'áat chi'oba' u configuración ku k'exik le propuesta
Le je'ela' ti'its k'a'abéet u resueltos bey ma' seleccionar jump'éel Buka'aj u ba'al wa preparar jump'éel cita comercial.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Meentik utilidades yéetel kúuchilo'ob yik'áalil visibles bey ma' inversión
jump'éel revisión factibilidad útil ku nup'ik le balance juuch'o', equilibrio energía, u k'iinil meyaj yéetel u bejil le producto local.
Horario u meyaj
A'al le horas planeadas tumen k'iin, t'okik le ventanas, estrategia u limpieza, modelo meyaj yéetel Buka'aj u ba'al u almacenamiento materias primas.
Integración energética
Ilawil u ka'a búukinta'al gas ma' condensable, combustible u káajbal, kuuch eléctrico, k'áat chi' enfriamiento yéetel búukinta'al energía aguas abajo opcional bey jump'éel equilibrio.
Kaambalil yo'osal calidad
Establecer ti'its muestreo utia'al u xooko'obo' entrante, fracciones condensados, sólidos recuperados, ja'ilo'ob residuales yéetel gas de escape.
U xuul koonolo'
Ya'ala'al máaxo'ob máano'ob presupuestarios permanecen condicionales tak ka le materia prima, kúuch, u bejil le producto yéetel le requisitos u cumplimiento locales ku confirman.
Ilawil u xuul le nu'ukulil conectado.
Le ba'alo'ob ku yila'alo'obo' ku yáanta'al u tsikbalta'al le diseño temprano. U ts'ook nu'ukulil, arreglo yéetel interfaces ku confirman ti' le xooko'obo' le proyecto yéetel le ts'ono'oto'.
Sutk'esik u jaajil le proyecto ti' jump'éel tsoolol nu'ukulil.
Le matriz k'a'ana'an ku ye'esik le lógica k'alt'aan. Ya'abkach finales, modelos yéetel interfaces pertenecen ti' le propuesta proyecto aprobado.
| Bloque t.u.m | Alcance típico | K'oja'ano'obo' u configuración |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, reactor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, staged condensation, gas safety and storage | Ja, azufre, solids and intended liquid route |
| Recovered carbon | Sealed cooling, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| Sistemas ambientales | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Avanzar le proyecto chéen ken yaan le pruebas k'a'abeto'ob.
Amal joolnajo' ku sutk'esik a'almaj t'aan ti' le cliente ti' jump'éel salida técnica wa comercial definida uti'al u láak' k'alt'aan.
Feedstock evidence
Document tire format, aseero, contaminación, storage and available volume.
SalidaQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, gas, carbon and steel.
SalidaOutput qualification registerSite and permits
Define utilities, fire controls, emissions, wastewater and residue boundary.
SalidaSite-readiness and compliance listConfiguration review
Translate verified facts into equipment, interfaces and exclusions.
SalidaTraceable technical proposal basisK'áat chi'oba' uti'al u yutskíinta'al táanil ti' u configuración.
Le núukik ku jets'ik u xuul le ingenieríao'; ma' tu k'exik le prueba material representativo wa le revisión local ti' le cumplimiento.
Ba'ax ku jets'ik u tsoolol nu'ukulo'ob pirólisis continua?
Bix u materia prima, komposision, k'as ch'uul, contaminación, horario operativo planificado, bejil producto recuperado, utilidades le ts'ono'oto' yéetel requisitos permiso determinan le configuración.
Neumáticos u páajtal, plásticos yéetel lodos aceitosos utilizan exactamente le bak'paach internet ichil?
Ma'. Je'el u páajtal u ts'aiko'ob principios u yokol k'ujo'ob, ba'ale' u preparación, tséentik, corrosión, condensación, manipulación sólida yéetel kaambalilo'ob ambientales difieren materialmente.
Je'el u páajtal u garantizar u rendimiento le tsaats recuperado ti' jump'éel tsoolil xooko'obo' general?
Ma'. K'a'abéet u beetik jump'éel análisis representativo yéetel jump'éel método muestreo acordado bey ma' u cantidad le líquido recuperado, calidad wa búukinta'al abajo de le corriente je'el u páajtal u evaluado.
Ba'ax k'a'ana'an u táakpajal ti' le prueba k'a'amal?
Definir le materia prima, u k'iinil u yáalkab, equilibrio de masa, estabilidad u meyaj, salidas muestreadas, utilidades, enclavamientos ti' seguridad yéetel le emisiones aplicables wa pruebas residuos.
Definir le xooko'obo' bey ma' seleccionar le nu'ukulil.
Ts'aiko'on jump'éel tsoolil le xooko'obo' representativo, volumen yaan, noj le ts'ono'oto' yéetel salidas destino. YUSHUNXIN yaan u utilizar le hechos utia'al u preparar le límite tuukula' pertinente yéetel discusión configuración.
