Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Porén, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the sistema de pirólise de pneumáticos de residuos is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Pretratamento
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, negro de carbón 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, exhaust gas purification unit, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 a $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Ademais, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, manufacturing, and operation complies with international standards. Most importantly, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, alimentación selada, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Segue o material, vapor, líquido, camiños de gases e sólidos
O reactor é unha parte da liña. A operatividade comercial depende de como se prepare cada fluxo, transferido, controlado e descargado.
- 01Caracterización do material
- 02Preparación de pensos e transferencia selada
- 03Conversión térmica controlada
- 04Separación de vapor e condensación por etapas
- 05Seguridade e reutilización dos gases non condensables
- 06Refrixeración sólida, descarga e manipulación do produto
Preguntas de configuración que cambian a proposta
Os seguintes puntos deben resolverse antes de seleccionar unha capacidade ou elaborar unha cotización comercial.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Facer visibles as utilidades e as tendas de produtos antes do investimento
Unha revisión de viabilidade útil conecta o balance de masa, balance enerxético, calendario operativo e ruta do produto local.
Horario de funcionamento
Definir as horas diarias planificadas, apagar as fiestras, estratexia de limpeza, modelo de man de obra e capacidade de almacenamento de materia prima.
Integración enerxética
Avaliar a reutilización de gases non condensables, combustible de arranque, cargas eléctricas, demanda de refrixeración e o uso opcional de enerxía posterior como un único balance.
Control de calidade
Establecer puntos de mostraxe para o material entrante, fraccións condensadas, sólidos recuperados, augas residuais e gases de escape.
Límite comercial
Os resultados orzamentarios permanecen condicionados ata a materia prima, sitio, Confírmanse a ruta do produto e os requisitos de conformidade local.
Consulte o límite do equipo conectado.
Os elementos visuais de referencia admiten a discusión inicial do deseño. Equipamento final, a disposición e as interfaces confírmanse a partir do material do proxecto e do sitio.
Traduce os feitos do proxecto nunha lista de equipos.
Esta matriz de referencia mostra a lóxica de decisión. Cantidades finais, modelos e interfaces pertencen á proposta de proxecto aprobada.
| Bloque do sistema | Ámbito típico | Base de configuración |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, reactor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, staged condensation, gas safety and storage | Auga, xofre, solids and intended liquid route |
| Recovered carbon | Refrixeración selada, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| Sistemas ambientais | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Avanzar o proxecto só cando se dispoña das probas requiridas.
Cada porta converte a información do cliente nunha saída técnica ou comercial definida para a seguinte decisión.
Feedstock evidence
Document tire format, steel, contaminación, storage and available volume.
SaídaQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, gas, carbon and steel.
SaídaOutput qualification registerSite and permits
Define utilities, fire controls, emissions, wastewater and residue boundary.
SaídaSite-readiness and compliance listConfiguration review
Translate verified facts into equipment, interfaces and exclusions.
SaídaTraceable technical proposal basisPreguntas para resolver antes da configuración.
As respostas definen o límite da enxeñaría; non substitúen as probas de materiais representativas nin a revisión do cumprimento local.
Que determina a lista de equipos de pirólise continua?
Forma de materia prima, composición, humidade, contaminación, calendario operativo previsto, ruta do produto recuperado, as utilidades do sitio e os requisitos de permiso determinan a configuración.
Can pneumáticos, os plásticos e os lodos oleosos usan exactamente a mesma liña?
Non. Poden compartir principios de conversión térmica, senón a súa preparación, alimentación, corrosión, condensación, o manexo sólido e os controis ambientais difiren materialmente.
Pódese garantir o rendemento do aceite recuperado a partir dunha descrición xeral do material?
Non. Requírese unha análise representativa e un método de mostraxe acordado antes da cantidade de líquido recuperado, pódese avaliar a calidade ou o uso posterior.
Que se debe incluír nas probas de aceptación?
Definir materia prima, duración da execución, balance de masas, estabilidade de funcionamento, saídas mostradas, utilidades, bloqueos de seguridade e as probas de emisións ou residuos aplicables.
Define o material antes de seleccionar o equipo.
Comparte unha descrición representativa do material, volume dispoñible, estado do sitio e saídas de destino. YUSHUNXIN utilizará eses feitos para preparar a discusión de configuración e límite do proceso relevante.
