Configurar a produción de carbono, tratamento de gas de proceso, servizo da caldeira e a carga de vapor do cliente como sistema conectado.
Turn stable carbonization heat into useful industrial steam.
A steam project should be designed around the receiving process load. Carbonization gas, supplementary fuel, boiler duty, water treatment and backup capacity must work as one operating system.
Keep carbon quality and steam reliability under separate control
The carbonizer creates the primary product; the energy train converts suitable process gas and heat into a controlled utility.
- 01Biomass drying and feeding
- 02Carbonización continua
- 03Dust and condensable separation
- 04Gas cleaning and controlled combustion
- 05Steam generation and water treatment
- 06Distribution, metering and backup supply
Define the user before defining the boiler
Food and chemical plants require a clear hourly steam profile, pressure, quality and continuity basis.
Steam demand
Provide minimum, normal and peak demand, operating hours, pressure, temperature and seasonal production schedule.
Water system
Define raw-water quality, treatment, deaeration, blowdown, condensate return and make-up-water capacity.
Fuel stability
Gas cleaning, buffer volume, burner turndown and supplementary fuel determine pressure stability during feed or quality changes.
Interface boundary
Agree the battery limit for boiler house, steam header, metering, condensate return, civil works and operating responsibility.
Verify both carbon output and usable steam
Acceptance should be based on documented feedstock, operating conditions and measurement methods.
Carbon product
Record yield and product properties only against the tested biomass and agreed thermal program.
Steam output
Meter flow, pressure and temperature during a defined stable operating window instead of using theoretical heat alone.
Emissions boundary
Identify combustion, particulate and condensable controls and the local monitoring or permit requirements.
Continuity plan
Define startup, shutdown, maintenance, low-gas operation and backup-steam behavior for the receiving plant.
See the connected equipment boundary.
Reference visuals support early layout discussion. Final equipment, arrangement and interfaces are confirmed from the project material and site.
Translate project facts into an equipment list.
This reference matrix shows the decision logic. Final quantities, models and interfaces belong in the approved project proposal.
| System block | Typical scope | Configuration basis |
|---|---|---|
| Gas preparation | Po, condensable and moisture control with safe buffering | Carbonization-gas variability and burner limits |
| Combustion system | Controlled burner, combustion chamber and safety interlocks | Steam duty, turndown and supplementary-fuel plan |
| Boiler island | Boiler, economizer, blowdown, instruments and protection | Pressure, temperature and operating code basis |
| Water and condensate | Treatment, deaeration, make-up water and condensate return | Source-water quality and user return conditions |
| Steam delivery | Header, metering, pressure control and backup interface | Minimum, normal and peak customer demand |
Advance the project only when the required evidence is available.
Each gate turns customer information into a defined technical or commercial output for the next decision.
Load profile
Capture minimum, normal and peak demand plus continuity requirements.
OutputMetered or documented steam-demand basisEnergy balance
Match process-gas availability, internal heat demand and backup fuel.
OutputVerified preliminary heat balanceUtility design
Define boiler, auga, condensate, header and emissions interfaces.
OutputConnected utility configurationAcceptance plan
Agree test feedstock, stable window, meters and backup behavior.
OutputMeasurable project acceptance sheetQuestions to resolve before configuration.
Answers define the engineering boundary; they do not replace representative material testing or local compliance review.
What information is needed from the steam user?
Provide minimum, normal and peak steam demand, pressure, temperature, operating schedule, condensate return, water quality and continuity requirement.
Can process gas alone guarantee continuous steam supply?
Not without verification. Buffering, burner turndown, supplementary fuel and backup capacity may be needed when feedstock or gas production varies.
What belongs in the steam-system boundary?
The scope may include gas treatment, combustión, boiler, tratamento de augas, deaeration, blowdown, steam header, metering, condensate return and backup interfaces.
How should steam acceptance be measured?
Use metered flow, pressure and temperature during a defined stable operating window with the agreed biomass, carbonization conditions and auxiliary loads.
Define the material before selecting the equipment.
Share a representative material description, available volume, site status and target outputs. YUSHUNXIN will use those facts to prepare the relevant process boundary and configuration discussion.
Carbonización con subministración de vapor de calor residual
Configurar a liña de carbonización e recibir carga de vapor dun balance de calor e masa medido.
Material entrante
Biomasa preparada máis perfil de alimentación horaria/diaria e especificación de carbono obxectivo.
Saídas esperadas
Biocarbón e un fluxo de calor residual cualificado para un servizo de vapor acordado.
Interfaces do proxecto
Secado de pensos, gas de carbonización, combustión, caldeira de calor residual, tratamento de augas, presión/carga de vapor e control de funcionamento.
Use só a fila que coincida co límite do proceso seleccionado.
| Referencia do catálogo | Capacidade | Poder | Envoltura física | Límite incluído |
|---|---|---|---|---|
| SXTD820Carbonización continua | 1-2 m³/h | 95 kW | 600 m² referencia de terreos de catálogo | Liña de carbonización continua de biomasa preparada |
| SXTD1200Carbonización continua | 3-5 m³/h | 110 kW | 650 m² referencia de terreos de catálogo | Liña de carbonización continua de biomasa preparada |
| SXTD1500Carbonización continua | 5-8 m³/h | 153 kW | 800 m² referencia de terreos de catálogo | Liña de carbonización continua de biomasa preparada |
| SXTD1800Carbonización continua | 8-10 m³/h | 178 kW | 800 m² referencia de terreos de catálogo | Liña de carbonización continua de biomasa preparada |
| SXTD2000 - 10- Clase 14Carbonización continua | 10-14 m³/h | 190 kW | 850 m² referencia de terreos de catálogo | Catálogo imprime SXTD2000 para esta clase |
| SXTD2000 - 14- Clase 17Carbonización continua | 14-17 m³/h | 220 kW | 850 m² referencia de terreos de catálogo | Catálogo repite SXTD2000; o código do modelo final require confirmación por escrito |
Regra de configuración: a capacidade do catálogo é unha referencia de planificación. Rendemento estable, potencia instalada/operativa, pegada, recuperación, pureza, as emisións e a demanda dos servizos públicos requiren a lista de equipos aprobados, material representativo e condicións de aceptación por escrito.
Información necesaria antes da configuración e cotización
- Fotografías de materiais representativos, especificacións e mostra dispoñible.
- Capacidade necesaria máis horas por quenda, quendas por día e días de funcionamento.
- Saídas obxectivo, método de mostraxe e requisitos do receptor posterior.
- País do sitio, potencia dispoñible, combustible, auga, aire comprimido e límites de edificación.
- Ambiental local, lume, requisitos de almacenamento e seguridade laboral.
- Límite de entrega solicitado: equipos, disposición, instalación, posta en servizo e formación.
