Configure carbon production, process-gas treatment, boiler duty and the customer steam load as a connected system.
Turn stable carbonization heat into useful industrial steam.
A steam project should be designed around the receiving process load. Carbonization gas, supplementary fuel, boiler duty, water treatment and backup capacity must work as one operating system.
Keep carbon quality and steam reliability under separate control
The carbonizer creates the primary product; the energy train converts suitable process gas and heat into a controlled utility.
- 01Biomass drying and feeding
- 02Continuous carbonization
- 03Dust and condensable separation
- 04Gas cleaning and controlled combustion
- 05Steam generation and water treatment
- 06Distribution, metering and backup supply
Define the user before defining the boiler
Food and chemical plants require a clear hourly steam profile, pressure, quality and continuity basis.
Steam demand
Provide minimum, normal and peak demand, orari di funzionamento, pressure, temperature and seasonal production schedule.
Water system
Define raw-water quality, trattamento, deaeration, blowdown, condensate return and make-up-water capacity.
Fuel stability
Gas cleaning, buffer volume, burner turndown and supplementary fuel determine pressure stability during feed or quality changes.
Interface boundary
Agree the battery limit for boiler house, steam header, metering, condensate return, civil works and operating responsibility.
Verify both carbon output and usable steam
Acceptance should be based on documented feedstock, operating conditions and measurement methods.
Carbon product
Record yield and product properties only against the tested biomass and agreed thermal program.
Steam output
Meter flow, pressure and temperature during a defined stable operating window instead of using theoretical heat alone.
Emissions boundary
Identify combustion, particulate and condensable controls and the local monitoring or permit requirements.
Continuity plan
Define startup, shutdown, maintenance, low-gas operation and backup-steam behavior for the receiving plant.
Vedere il limite dell'apparecchiatura collegata.
Gli elementi visivi di riferimento supportano la discussione iniziale sul layout. Attrezzatura finale, la disposizione e le interfacce sono confermate dal materiale e dal sito del progetto.
Traduci i dati del progetto in un elenco di attrezzature.
Questa matrice di riferimento mostra la logica della decisione. Quantità finali, modelli e interfacce fanno parte della proposta progettuale approvata.
| Blocco del sistema | Ambito tipico | Base di configurazione |
|---|---|---|
| Gas preparation | Polvere, condensable and moisture control with safe buffering | Carbonization-gas variability and burner limits |
| Combustion system | Controlled burner, combustion chamber and safety interlocks | Steam duty, turndown and supplementary-fuel plan |
| Boiler island | Boiler, economizer, blowdown, instruments and protection | Pressure, temperature and operating code basis |
| Water and condensate | Treatment, deaeration, make-up water and condensate return | Source-water quality and user return conditions |
| Steam delivery | Header, metering, pressure control and backup interface | Minimum, normal and peak customer demand |
Far avanzare il progetto solo quando sono disponibili le prove richieste.
Ogni gate trasforma le informazioni sul cliente in un output tecnico o commerciale definito per la decisione successiva.
Load profile
Capture minimum, normal and peak demand plus continuity requirements.
ProduzioneMetered or documented steam-demand basisEnergy balance
Match process-gas availability, internal heat demand and backup fuel.
ProduzioneVerified preliminary heat balanceUtility design
Define boiler, acqua, condensate, header and emissions interfaces.
ProduzioneConnected utility configurationAcceptance plan
Agree test feedstock, stable window, meters and backup behavior.
ProduzioneMeasurable project acceptance sheetDomande da risolvere prima della configurazione.
Le risposte definiscono il confine ingegneristico; non sostituiscono i test rappresentativi dei materiali o la revisione della conformità locale.
What information is needed from the steam user?
Provide minimum, normal and peak steam demand, pressure, temperature, programma operativo, condensate return, water quality and continuity requirement.
Can process gas alone guarantee continuous steam supply?
Not without verification. Buffering, burner turndown, supplementary fuel and backup capacity may be needed when feedstock or gas production varies.
What belongs in the steam-system boundary?
The scope may include gas treatment, combustion, boiler, water treatment, deaeration, blowdown, steam header, metering, condensate return and backup interfaces.
How should steam acceptance be measured?
Use metered flow, pressure and temperature during a defined stable operating window with the agreed biomass, carbonization conditions and auxiliary loads.
Definire il materiale prima di selezionare l'attrezzatura.
Condividi una descrizione rappresentativa del materiale, volume disponibile, stato del sito e risultati target. YUSHUNXIN utilizzerà questi fatti per preparare il relativo confine del processo e la discussione sulla configurazione.
Carbonization with waste-heat steam supply
Configure the carbonization line and receiving steam load from one measured heat and mass balance.
Materiale in arrivo
Prepared biomass plus hourly/daily feed profile and target carbon specification.
Risultati attesi
Biochar and a qualified waste-heat stream for an agreed steam duty.
Interfacce di progetto
Feed drying, carbonization gas, combustion, waste-heat boiler, water treatment, steam pressure/load and operating control.
Utilizza solo la riga corrispondente al limite del processo selezionato.
| Riferimento al catalogo | Capacità | Energia | Involucro fisico | Confine incluso |
|---|---|---|---|---|
| SXTD820Continuous carbonization | 1–2 m³/h | 95 kW | 600 m² catalogue land reference | Prepared biomass continuous carbonization line |
| SXTD1200Continuous carbonization | 3–5 m³/h | 110 kW | 650 m² catalogue land reference | Prepared biomass continuous carbonization line |
| SXTD1500Continuous carbonization | 5–8 m³/h | 153 kW | 800 m² catalogue land reference | Prepared biomass continuous carbonization line |
| SXTD1800Continuous carbonization | 8–10 m³/h | 178 kW | 800 m² catalogue land reference | Prepared biomass continuous carbonization line |
| SXTD2000 - 10–14 classContinuous carbonization | 10–14 m³/h | 190 kW | 850 m² catalogue land reference | Catalogue prints SXTD2000 for this class |
| SXTD2000 - 14–17 classContinuous carbonization | 14–17 m³/h | 220 kW | 850 m² catalogue land reference | Catalogue repeats SXTD2000; final model code requires written confirmation |
Regola di configurazione: la capacità del catalogo è un riferimento di pianificazione. Produttività stabile, potenza installata/operativa, orma, recupero, purezza, le emissioni e la domanda dei servizi pubblici richiedono l'elenco delle apparecchiature approvate, materiale rappresentativo e condizioni di accettazione scritte.
Informazioni richieste prima della configurazione e del preventivo
- Foto materiali rappresentative, specifiche e campione disponibile.
- Capacità richiesta più ore per turno, turni giornalieri e giorni lavorativi.
- Obiettivi di output, metodo di campionamento e requisiti del ricevitore a valle.
- Paese del sito, potenza disponibile, carburante, acqua, aria compressa e limiti dell'edificio.
- Ambientale locale, fuoco, requisiti di conservazione e sicurezza sul lavoro.
- Limite di consegna richiesto: attrezzatura, disposizione, installazione, messa in servizio e formazione.
