Configure carbon production, process-gas treatment, boiler duty and the customer steam load as a connected system.
Turn stable carbonization heat into useful industrial steam.
A steam project should be designed around the receiving process load. Carbonization gas, supplementary fuel, boiler duty, water treatment and backup capacity must work as one operating system.
Keep carbon quality and steam reliability under separate control
The carbonizer creates the primary product; the energy train converts suitable process gas and heat into a controlled utility.
- 01Biomass drying and feeding
- 02Continuous carbonization
- 03Dust and condensable separation
- 04Gas cleaning and controlled combustion
- 05Steam generation and water treatment
- 06Distribution, metering and backup supply
Define the user before defining the boiler
Food and chemical plants require a clear hourly steam profile, pressure, quality and continuity basis.
Steam demand
Provide minimum, normal and peak demand, operating hours, pressure, temperature and seasonal production schedule.
Water system
Define raw-water quality, traitement, deaeration, blowdown, condensate return and make-up-water capacity.
Fuel stability
Gas cleaning, buffer volume, burner turndown and supplementary fuel determine pressure stability during feed or quality changes.
Interface boundary
Agree the battery limit for boiler house, steam header, metering, condensate return, civil works and operating responsibility.
Verify both carbon output and usable steam
Acceptance should be based on documented feedstock, operating conditions and measurement methods.
Carbon product
Record yield and product properties only against the tested biomass and agreed thermal program.
Steam output
Meter flow, pressure and temperature during a defined stable operating window instead of using theoretical heat alone.
Emissions boundary
Identify combustion, particulate and condensable controls and the local monitoring or permit requirements.
Continuity plan
Define startup, shutdown, entretien, low-gas operation and backup-steam behavior for the receiving plant.
Voir la limite des équipements connectés.
Les visuels de référence soutiennent les premières discussions sur la mise en page. Équipement final, la disposition et les interfaces sont confirmées à partir du matériel et du site du projet.
Traduire les faits du projet dans une liste d'équipements.
Cette matrice de référence montre la logique de décision. Quantités finales, les modèles et les interfaces appartiennent à la proposition de projet approuvée.
| Blocage système | Portée typique | Base de configuration |
|---|---|---|
| Gas preparation | Poussière, condensable and moisture control with safe buffering | Carbonization-gas variability and burner limits |
| Combustion system | Controlled burner, combustion chamber and safety interlocks | Steam duty, turndown and supplementary-fuel plan |
| Boiler island | Boiler, economizer, blowdown, instruments and protection | Pressure, temperature and operating code basis |
| Water and condensate | Treatment, deaeration, make-up water and condensate return | Source-water quality and user return conditions |
| Steam delivery | En-tête, metering, pressure control and backup interface | Minimum, normal and peak customer demand |
Faire avancer le projet uniquement lorsque les preuves requises sont disponibles.
Chaque porte transforme les informations client en un résultat technique ou commercial défini pour la prochaine décision.
Load profile
Capture minimum, normal and peak demand plus continuity requirements.
SortirMetered or documented steam-demand basisEnergy balance
Match process-gas availability, internal heat demand and backup fuel.
SortirVerified preliminary heat balanceUtility design
Define boiler, eau, condensate, header and emissions interfaces.
SortirConnected utility configurationAcceptance plan
Agree test feedstock, stable window, meters and backup behavior.
SortirMeasurable project acceptance sheetQuestions à résoudre avant la configuration.
Les réponses définissent les limites de l'ingénierie; ils ne remplacent pas les tests de matériaux représentatifs ou l'examen de conformité local.
What information is needed from the steam user?
Provide minimum, normal and peak steam demand, pressure, temperature, operating schedule, condensate return, water quality and continuity requirement.
Can process gas alone guarantee continuous steam supply?
Not without verification. Buffering, burner turndown, supplementary fuel and backup capacity may be needed when feedstock or gas production varies.
What belongs in the steam-system boundary?
The scope may include gas treatment, combustion, boiler, water treatment, deaeration, blowdown, steam header, metering, condensate return and backup interfaces.
How should steam acceptance be measured?
Use metered flow, pressure and temperature during a defined stable operating window with the agreed biomass, carbonization conditions and auxiliary loads.
Définir le matériel avant de sélectionner l'équipement.
Partager une description matérielle représentative, volume disponible, état du site et résultats cibles. YUSHUNXIN utilisera ces faits pour préparer la discussion sur les limites du processus et la configuration pertinentes..
Carbonization with waste-heat steam supply
Configure the carbonization line and receiving steam load from one measured heat and mass balance.
Matériel entrant
Prepared biomass plus hourly/daily feed profile and target carbon specification.
Résultats attendus
Biochar and a qualified waste-heat stream for an agreed steam duty.
Interfaces du projet
Feed drying, carbonization gas, combustion, waste-heat boiler, water treatment, steam pressure/load and operating control.
Utiliser uniquement la ligne correspondant à la limite du processus sélectionné.
| Référence catalogue | Capacité | Pouvoir | Enveloppe physique | Limite incluse |
|---|---|---|---|---|
| SXTD820Continuous carbonization | 1–2 m³/h | 95 kW | 600 m² catalogue land reference | Prepared biomass continuous carbonization line |
| SXTD1200Continuous carbonization | 3–5 m³/h | 110 kW | 650 m² catalogue land reference | Prepared biomass continuous carbonization line |
| SXTD1500Continuous carbonization | 5–8 m³/h | 153 kW | 800 m² catalogue land reference | Prepared biomass continuous carbonization line |
| SXTD1800Continuous carbonization | 8–10 m³/h | 178 kW | 800 m² catalogue land reference | Prepared biomass continuous carbonization line |
| SXTD2000 - 10–14 classContinuous carbonization | 10–14 m³/h | 190 kW | 850 m² catalogue land reference | Catalogue prints SXTD2000 for this class |
| SXTD2000 - 14–17 classContinuous carbonization | 14–17 m³/h | 220 kW | 850 m² catalogue land reference | Catalogue repeats SXTD2000; final model code requires written confirmation |
Règle de configuration: la capacité du catalogue est une référence de planification. Débit stable, puissance installée/fonctionnelle, empreinte, récupération, pureté, les émissions et la demande des services publics nécessitent la liste des équipements approuvés, matériel représentatif et conditions d’acceptation écrites.
Informations requises avant configuration et devis
- Photos matérielles représentatives, spécifications et échantillon disponible.
- Capacité requise plus heures par équipe, équipes par jour et jours ouvrables.
- Résultats visés, méthode d'échantillonnage et exigences du récepteur en aval.
- Pays du site, puissance disponible, carburant, eau, air comprimé et limites du bâtiment.
- Environnement local, feu, exigences en matière de stockage et de sécurité au travail.
- Limite de livraison demandée: équipement, mise en page, installation, mise en service et formation.
